Manufacturing

From Prototype to Production: Your Manufacturing Partner

At Chaperon, we specialize in transforming ideas into products through a full spectrum of
manufacturing services. Whether you’re launching a new concept or scaling up for mass
production, we’re with you every step of the way.

Prototyping & Precision Engineering

Start strong with rapid 3D printing—ideal for quick iterations and design validation. Then move seamlessly into CNC machining, where precision meets performance in metal and plastic components.

Scalable Mass Production

- Plastic injection molding for durable, repeatable parts.
- Silicone compression and injection for flexibility and resilience.
- Metal fabrication for strength and structural integrity.

Why Chaperon?

We don't just manufacture-we optimize. From the first prototype to final assembly, our process is designed for speed, quality, and reliability. Every detail is engineered to meet your goals and exceed expectations.

The Process

Product File Reception and Preliminary Evaluation

The first step in our manufacturing process involves receiving your product files and conducting an initial assessment. We collaborate with our manufacturing facilities to evaluate the design specifications and requirements. This essential phase sets the groundwork for creating a targeted, precise quotation that considers both cost-efficiency and product quality.

Proactive Troubleshooting Analysis

Building on our initial assessment, we leverage our deep industry experience to conduct a thorough analysis of the product files. This step aims to identify potential manufacturing challenges and opportunities for improvement before production begins. Our proactive approach ensures that any foreseeable issues are mitigated, maintaining production integrity and quality.

Detailed Quotation Development

After the initial review and troubleshooting analysis, we move on to develop a detailed quotation. This document outlines all associated costs, timelines, and specific production strategies tailored to your project. Our transparent quotations are designed to provide clarity and facilitate informed decision-making for moving forward with production.

Design for Manufacturing (DFM) Optimization

In the final preparatory step, we focus on optimizing your product’s design for manufacturing. This involves refining the design to ensure it is perfectly aligned with production capabilities, enhancing both efficiency and cost-effectiveness. Our Design for Manufacturing (DFM) services are critical for minimizing risks and maximizing the manufacturability of your product.

Your choice

Option 1

Timeline Planning from T1 to Final Product

This step allows clients to opt for a structured timeline planning approach, where we establish a clear and detailed schedule from T1 (first trials) to final product delivery. Whether the project involves plastic injection molding, silicone compression or injection, metal diecasting, or assembly line integration, our planning framework ensures:

  • Transparency: Each manufacturing phase is mapped out, so clients know what to expect and when.

  • Predictability: Milestones are clearly defined—from tooling and material sourcing to trial runs and mass production.

  • Efficiency: Coordinated timelines across different production technologies help prevent bottlenecks and delays.

  • Flexibility: Adjustments can be made based on trial outcomes or design iterations without compromising overall delivery goals.

  • Accountability: Every stage is tracked, ensuring that quality standards and deadlines are met consistently.

By aligning all manufacturing disciplines under one cohesive timeline, we facilitate smooth project management and timely completion—giving clients confidence from concept to completion.

 

Option 2

CNC Prototyping

Alternatively, clients may choose to advance with CNC prototyping, where we utilize state-of-the-art CNC machinery to create a precise and high-quality prototype of your product. This option is ideal for clients who require detailed, accurate prototypes to test and refine their designs before entering full-scale production.

Our Projects

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